Polyester Sizing & Beaming Machine

Polyester Sizing & Beaming Machine


Project Description

The weaver painted the size onto the warp as it lay on the loom, then fanned it dry before weaving the cloth. The sizing machine improved the process by sizing a warp before putting it into the loom. The warp threads are first wound onto a large beam, which is then placed at one end of the sizing machine.
 
Beamers set up the specialized textile machinery according to production instructions. They work out the correct quantity of yarn needed for each job, load yarns onto ‘beams’, check the yarns for defects or knots, and record the number of yarn breaks.
 
Our collaboration with machine manufacturers allows us to provide our standard system for their machines.
 

Why we need retrofitting in Polyester Sizing & Beaming Machine

Following problems are being faced by clients and one-stop solution is retrofitting

The old system is based on a DC motor
The DC system consumes more power
It requires regular maintenance and needs a highly skilled operator
Compare to the AC system it offers low accuracy and low production
The complex operating system compares to AC System  

Our offered solution

By use of suitable AC drive, PLC, HMI, encoder and other necessary material DC system has been converted in to AC System
Synchronize b/w numbers of drives
PLC Programming
AC system demands minimum maintenance
Offers easy operating system
Compare to DC more power saving

Our scope of work in various Polyester Sizing & Beaming Machine


1. Trishul Fabrication

Sizing Machine

Beamer Machine

Beamer Machine

    • For Sizing Machine:
    1. Yaskawa A1000 AC drive capacity varying 1hp to 5hp
    2. Veichi AC10 1hp
    3. ABB ACS560 1hp
    4. Xinje, XD series PLC Model 32PRT-C
    5. Xinje PLC Module XD4DA for analog output
    6. Xinje PLC 6PT Module for temperature measurement
    7. Xinje HMI TG765-XT
    8. Encoders feedback card Model Yaskawa PGB3
    9. Encoder 1024PPR Kubler make

     

    • For Beamer Machine:
    1. Yaskawa A1000 25hp
    2. Yaskawa A1000 40 hp
    3. Xinje, XD series PLC Model 32PRT-C
    4. Xinje PLC Module XD4DA for analog output
    5. Xinje HMI TG765-XT
    6. Encoders feedback card Model Yaskawa PGB3
    7. Encoder 1024PPR Kubler make

2. Tsudakoma Corp

Sizing Machine

Beamer Machine

  • For Sizing Machine:
  1. Yaskawa A1000 AC drive capacity varying 1hp to 5hp
  2. ABB ACS560 1hp
  3. Xinje, XD series PLC Model 32PRT-C
  4. Xinje PLC Module XD4DA for analog output
  5. Xinje PLC 6PT Module for temperature measurement
  6. Xinje HMI TG765-XT
  7. Encoders feedback card Model Yaskawa PGB3
  8. Encoder 1024PPR Kubler make

 

  • For Beamer Machine:
  1. Yaskawa A1000 25hp
  2. Yaskawa A1000 40 hp
  3. Xinje, XD series PLC Model 32PRT-C
  4. Xinje PLC Module XD4DA for analog output
  5. Xinje HMI TG765-XT
  6. Encoders feedback card Model Yaskawa PGB3
  7. Encoder 1024PPR Kubler make

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