POY/FDY Winder Machines

POY/FDY Winder Machines

Modern age machine offers various function to operate on. As a result, it is compatible for operator.
Machine is labeled with different names such as Textile automatic yarn doffing winder machine, POY FDY polyester yarn winder etc.

Why we need Retrofitting in POY/FDY Winder ?

Following problems are being faced by clients and one stop solution is Retrofitting

Most common problem is drive failure
It is not favorable to repair the system in case of failure
Fault in Motor Driver card  (PCB)
Low availability of suitable drive and other electric components 
High cost for repairing
Problem during maintaining proper tension
In case of good machine condition and failure in electric panel; retrofitting panel solution is more convenient.

Our offered solution

Replacement of older drives with the new suitable drive
Auto doffing
Auto change over parameters
Accurate parameters input for proper threading
Drop alarm timing
Goddet , Extrusion synchronization with winder
Upgrade the older system with new features

Various POY/FDY machines in our scope of work

Barmag Winder Machines
Jwell Machinery Winder Machines
Teijin seiki winder machines
Toray winding machine
TMT POY/FDY Winder

Various Winder make Machine


1. Barmag Winder Machines

Barmag Old System
Barmag New System
  1. Failure in old Barmag drive card
  2. High cost for repairing
  3. Low availability of suitable drive and other electric components
  4. Service related issues due to less numbers of service centers.
  1. Drive card replaced with Yaskawa A1000 drive varying up to 20hp
  2. Service issue solved due to good service support form company side

2. Jwell Machinery Winder Machines

Jwell Machinery New System
  1. Failure in Yaskawa T1000 drive 3kw
  2. Failure in Yaskawa T1000 drive 5.5kw
  3. Failure in Yaskawa T1000 drive 7.5kw
  4. Cotrust PLC
  5. Control system for operation – PC Based Softwere
  1. Fuji Mega drive 3kw
  2. Fuji Mega drive 5.5kw
  3. Fuji Mega drive 7.5kw
  4. Schneider/Haiwell PLC
  5. Samkoon HMI based system

3. Teijin seiki winder machines

Teijin seiki New System
  1. Failure in old Yaskawa V7 3 to 7.5kw drive With built-in TMT software
  2. Purchasing new drive is not feasible due to high rate and unavailability.
  1. Replaced with Schneider 3 to 7.5kw Drives
  2. Provided system is more conventional and compatible with low failure rate

4. Toray winding machine

Torey New System
  1. Failure in old drives.
  2. PLC Programming issues
  3. Not feasible to purchase same drive due to less availability and service support.
  1. Old drive replaced with Schneider drives up to 20hp
  2. Schneider Drive programming
  3. Provided system is more conventional and compatible with low failure rate

5. TMT POY/FDY Winder

TMT New System
  1. Failure in old Yaskawa V7 and G5 drive With built-in TMT software
  2. Purchasing new drive is not feasible due to high rate and unavailability.
  1. Fuji ACE drive
  2. Yaskawa V1000 drive
  3. Provided system is more conventional and compatible with low failure rate

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