Speed Frame Machine

Speed Frame Machine

The Function of the Speed Frame machine is the output from the draw frame is fed into the speed frame (also known as simplex machine or flyer frame) where the linear density of sliver is reduced by drafting and the resultant product is called the roving.
 

Whenever the main machine is not able to fulfill requirements, modification and changes in old or new machinery are the requirements of the current industry.

System requirements of machine

Integrated machine automation – Existing mechanics with the latest automation.
Engineering documentation
H/w & S/w Engineering & FAT
Coordination with the electrical contractor and mechanical team for data exchange & machine calculation.
Industrial PC Programming
Energy monitoring system
Commissioning support
System training
AMC for repairing and maintenance

Why we need retrofitting in speed frame machines?

Following problems are being faced by clients and one-stop solution is retrofitting

Malfunctioning in panel
Lack of availability of electronic spares
IPC and drive failure
AC drive failure

Our offered solution

By use of suitable drive and other necessary material, we do retrofit work.
Fulfilled the requirement of numbers of drives and did synchronization b/w all of them.
PLC Programming
Synchronize b/w numbers of drives and programming in PLC.

Our scope of work in various Speed Frame Machine


1. Rieter Speed Frame Machine

New System

  1. Malfunctioning in the existing panel
  2. Display issues in Reel make AC Drive
  3. Lack of availability of electronic spares
  4. lack of availability of AC drive
  1. Retrofitting by use of suitable materials for the application
  2. Featured Fuji Mega AC Drive
  3. Featured Schnieder PLC
  4. Featured Schneider HMI
  5. Programming in PLC+HMI as per client’s requirement

2. Electrojet Speed Frame Machine

  1. Malfunctioning in existing panel containing
    • Flyer drive (LENZE) : 18.5 kw
    • Spindle drive : 22 kw
    • Drafting drive : 5.5 kw
    • Lifting Servo drive : 5.5 kw
    • PLC : VIPA make
    • Interface : IPC 12”
  2. Drive failure in spindle and flyer section due to same cause of over temperature.
  3. Sliver tension sensor damage causes machine breakdown.
  4. IPC failure in spindle and flyer section.
  5. Lack of availability of electronic spares
  1. Fulfilled the requirement of numbers of drive and did synchronization b/w all of them
    • Flyer drive : 22 kw
    • Spindle drive : 30 kw
    • Drafting drive : 11 kw
    • Lifting Servo drive : 9 kw
    • PLC : Schneider make (LMC058)
    • Interface : HMI(IPC) 12”
  2. Programming in Schnieder PLC+HMI as per client’s requirement
  3. Kept drive with bigger capacities to prevent overheating.
  4. Layer by tension system for better bobbin filling without tension sensors.
  5. Removed all drive control wiring make system maintenance easy.
  6. All drive has separate remote for parameter changes, monitoring and also for copy, paste.

3. Zinser Speed Frame Machine

New System

  1. Malfunctioning in existing panel containing Vectron AC Drive 22kw & Phoenix PLC
  2. AC Drive failure
  3. Unavailability of Vectron AC Drive
  4. Lack of availability of electronic spares
  1. Replaced Vectron AC Drive with suitable Schneider Drives.
  2. Fulfilled the requirement of numbers of drive and did synchronization b/w all of them
  3. Programming in Schnieder PLC+HMI as per client’s requirement
  4. Featured Schneider ATV71 ATV340 drives of different capacities
  5. Featured Schneider LMC258 PLC
  6. Featured Schneider GXU350 HMI

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